We build MAGNETIC SEPARATORS up to 25% more efficient than a common magnetic system (up to 21.000 Gauss), we produce both the raw material (ferrite, neodymium) and magnetic separation systems.
We combine power with innovative mechanical engineering, resulting from reserch and development.
Magnetic efficiency up to 25 % higher than common magnetic systems (compared to the machines of 22 former suppliers of our customers)
New generation engineering: going beyond the limits of old-generation magnetic systems, we keep your plant secure.
Thanks to more solid structures (up to 1,5 times) our systems have a more than double wear resistance at a lower weight.
Our machines and magnetic systems also comply with ATEX requirements for zone 21 and 22, in all sectors where specific safety criterias are required.
OUR SYSTEMS FOR MAGNETIC SEPARATION
WHIMS – Wet High Intensity Magnetic Separator
This kind of magnetic separation machine can be used in wet separation processes for below than 1,2 mm ( – 200 mesh of 30-100 %) of fine grained red mine (hematite) limonite, manganese ore, ilmenite and some kinds of weakly magnetic minerals like quartz, feldspar, nepheline ore and kaolin in order to remove impurity iron and to purificate it.
“BALANCE 2” DRUM MAGNET
With a maximum power of 10,000 Gauss, our drum magnet can achieve the highest performance available on the market today. They have a more than doubled wear resistance, thanks to our “BL2” balancing system. “BL2” completely revolutionizes the installation of the iron remover: it allows you to assemble and test the product in half the time, without any risk to his person and to the product.
“RO” & “FLY” MAGNETIC RODS
We reinvented the concept of magnetic rod: our “Ro” models (from 6.500 to 12.000 Gauss) and our “Fly” models (up to 14.000 Gauss: the most powerful magnetic candles available on the market) are constructed using high grade Neodymium and they have a single section mechanical structure without hidden moving parts. What are the advantages for you? Wear resistance more than doubled and long-lasting efficiency.
Overband “Shark” and “O.va” models
Most older generation magnetic belt conveyors were fitted only with ferrite magnets.
Our Overbelt “Shark” model has a specific combination of ferrite and neodymium magnets: what is the advantage for you?
The possibility to reach more than 5507 Gauss magnetic power and a magnetic belt up to 10% lighter than a common Overbelt.
HMF Electromagnetic filters
Our HMF electronic magnetic filters are used for paramagnetic minerals separation during wet processes for minerals such as quartz, feldspar, silicates, calcium carbonate, kaolin. The flow rates are engineered according to customer requirements.
- 1500 Gauss; viscosity 500 max + 50 micron ferromagnetic;
- 2500 Gauss; viscosity 500 max – 50 micron iron;
- 5000 Gauss; viscosity 1000 max;
- 10/20.000 Gauss; viscosity 1000 max;
MAG Dry magnetic separators
MAG 1.10/15 & MAG 3.10/15 magnetic separators machines are ideal devices to deironing a wide range of sand materials.
Paramagnetic minerals (hematite, biotite, ilmenite, etc…) are simply captured by “TIGER” PULLEYS’s powerful magnets.
MAG 1.10/15 & MAG 3.10/15 magnetic separators are particularly indicated for the iron removal of fine particle size products (typically from 0,1 to 1,8 mm).
GRAVITY FEED PIPE MAGNETS (“PI.va”), PNEUMATIC PIPE MAGNETS (“PI.vc”) AND ELECTRIC PIPE (“PI.ve”)
Thanks to a specific surface treatment, our pipe magnets mechanical structure guarantees a significantly higher than the standard wear resistance. Using high grade neodymium allows us to achieve a 20% higher than the older generation pipes magnetic power.
“Tiger” MAGNETIC PULLEYS
With a diameter of 300 mm and a working height of 1500 mm, our “tigers” have a higher capacity than lower heights and diameters machines: this feature, combined with the exceptional magnetic power (12,310+ Gauss in contact wit the surface), allows our magnetic roller to practically catch any magnetic particle or paramagnetic mineral. Nothing get past it.
“ROL” MAGNETIC PULLEYS
Unlike the older generation magnetic pulleys, our “ROL” are made using double cross poles, that allows to reach a higher magnetic power than the standard (and even at the same power, it allows to reach a better separation efficiency).The pulleys are fixed by our “Track” fixing system which guarantees almost unlimited efficiency and resistance.
“PLV1” MAGNETIC PLATES (Milling sector)
Thanks to the surface treatment we give to our plates, we can assure a significant step forward from the wear resistance point of view (as well as from the aesthetic point of view).
But the most important feature of our plates is certainly the separation efficiency (on average 15%-20% higher than the old systems).
Our “PLV1” are equipped with a magnetic shielding which avoid workplace accidents.
PLV2 MAGNETIC PLATES (Mining sector)
Thanks to the surface treatment we give to our plates, we can assure a significant step forward from the wear resistance point of view (as well as from the aesthetic point of view). But the most important feature of our plates is certainly the separation efficiency (on average 15%-20% higher than the old systems). Our “PLV2” are also equipped with a magnetic shielding which avoid workplace accidents.
“BATEX” MAGNETIC TEXTILE BARS
Our Batexes are able to achieve a 25% higher magnetic field power than the older separation systems (calculated by comparing our bars with those offered by 11 former suppliers of our current customers). Thanks to his specific operating mode, Batex achieves a better separation of iron even with the same magnetic field.
How to buy our magnetic separation systems? magnetica?
In order to get in touch with Magnetense to know more about our products related to your specific needs (remember to specify you found us today on this site and you’ll get some benefits) and evaluate the best option for you, you can:
Call us at 0039 015 95 55 439
Use the chat chat on the side of this page:
Use the contact form:
WHY SHOULD YOU LISTEN US?
Magnetense is a company that, since 20 years ago, deals with technical consultancy, ferrite magnets manufacturing, neodymium magnets manufacturing and production of magnetic separators such as drums, rolls, plates, overbands, pipings, filters, rods, bars and textile rods.
In this page you can find more in-depth information about each one of our magnetic separation systems. .
To sum up: we build the most powerful and efficient magnets on the market and we use them in our magnetic systems.
In our sector, only very few companies are both raw material and magnetic systems producers, controlling the whole production process, even the innovation side.
This doesn’t necessarily mean that our magnetic separation systems can’t have a competitive price: we can afford it because we take care of everything.
Power is our brand. Our magnetic systems can boast exceptional and MEASURABLE performances.
In fact, there are a lot of companies promising astronomical results they are not able to reach: a gaussmeter can demonstrate it.
It is common practice to guarantee magnetic performances calculated in a closed circuit or using the instrument in an incorrect way.
But physics doesn’t believe in fairy tales.
8 times out of 10, declared performances won’t be proved to be true and standard separation systems are not able to work with the precision you need.
With Magnetense you are SURE that declared performances are real: it will make all the difference because in the end in a magnetic system, power is what matter the most.
The real, measurable power.
This post is also available in: Italian