We build powerful MAGNETIC SEPARATORS (up to 21.000 Gauss): we produce both the raw material (ferrite, neodymium) and magnetic separation systems.

We combine power with innovative mechanical engineering, resulting from reserch and development.

 

We build powerful MAGNETIC SEPARATORS (up to 21.000 Gauss): we produce both the raw material (ferrite, neodymium) and magnetic separation systems.

We combine power with innovative mechanical engineering, resulting from reserch and development.

HIGH POWER

High magnetic separation efficiency

ADVANCED TECHNOLOGY

New generation engineering: going beyond the limits of old-generation magnetic systems: we keep your plant secure.

HIGH WEAR RESISTANCE

Thanks to more solid structures our systems have an optimal wear resistance at a low weight.

SAFER

Our machines and magnetic systems also comply with ATEX requirements for zone 21 and 22, in all sectors where specific safety criterias are required.

HIGH POWER

High magnetic separation efficiency

ADVANCED TECHNOLOGY

New generation engineering: going beyond the limits of old-generation magnetic systems: we keep your plant secure.

HIGH WEAR RESISTANCE

Thanks to more solid structures our systems have an optimal wear resistance at a low weight.

SAFER

Our machines and magnetic systems also comply with ATEX requirements for zone 21 and 22, in all sectors where specific safety criterias are required.

Our customers say:

COSTRUZIONI NAZZARENO (Italy)

Project Manager
Mr. Giuseppe Zuccon

1. Our drum jacket was wearing too quickly and we also wanted a magnetic separated that would remove small ferrous parts during the production process..

2. What product did you purchase?
Ferrite magnetic drum.

3. What result did you get?
We achieved the …. removal distance related the test is 170mm which is good. We also noticed the quality of drum is excellent..

4. Would you recommend us?
Yes, we would recommend you.

AUTEFA SOLUTIONS

Manager Head of Technical Department
Mr. Valter Garbi


1. We had no specific problems; we just needed to reduce our maintenance and supply costs.

2. What product did you purchase?
Magnetic rod for our chargers.

3. What result did you get?
We conducted a comparative test on our previous and new magnetic separators and found the Magnatense product has far greater magnetic separation efficiency.

4. Would you recommend us?
Yes, we would recommend you.

CEPI SPA (Italy)

Purchase Manager
Ing. Luca Ceccarelli


1. What product did you purchase?
Neodymium rods.

2. What result did you get?
We found the magnetic performance in our machine significantly improved once we installed your rods. We were able to develop 13,500 Gauss in contact with the pipe and 14,250 on the outside.

3. Would you recommend us?
Yes, we would recommend you because your solution offers outstanding magnetic performance compared to other available systems.

GRESPAN IMPIANTI TECNOLOGICI SRL (Italy)

Technical Manager
Mr. Luca Durante

1. What product did you purchase?
We purchased magnetic plates with the neodymium magnet which we installed on a batch feeder for our hammer mill.

2. What was the problem?
We needed to remove metal parts that could go into the mill.

3. What result did you get?
We successfully removed all unwanted metallic parts.

4. Would you recommend us?
Yes, we would recommend you as suppliers of magnetic systems.

MOLITECNICA SUD SNC (Italy)

Engineering Departure
Mr. Vito Lomorno

1. What was the problem?
We were using a system where we couldn't separate the iron from unwanted parts.

2. What product did you purchase?
Magnetic pulleys and neodymium rings.

3. What result did you get?
We achieved a substantial increment in magnetic separation and an improved customer satisfaction rate from our own customers.

4. Would you recommend us?
Yes, we would recommend you for your technical expertise and customer service.

FALCONI ENGINEERING CM SRL (Italy)

Technical Manager
Mr. Giovanni Bianchi

1. What was the problem?
We could not prevent ferrous parts from accidentally entering the hammer mill.

2. What product did you purchase?
Ferritic magnetic plate.

3. What result did you get?
The magnetic plate we purchased has prevented all ferrous objects from entering the upper part of the mill.

4. Would you recommend us?
Yes, without any doubt we would recommend you and your product.

GIORDANO COSTRUZIONI MECCANICHE (Italy)

Chief Executive
Sig. Giordano Luca

1. What was the problem?
Intercepting iron particles flowing in a pipe used to pneumatically load flour from cisterns to silos.

2. What product did you purchase?
Pressurised magnetic piping.

3. What result did you get?
The pneumatically loaded flour is free from ferrous particles and it is now safe to move to the next process steps. The machinery is protected from ferrous contaminants.

4. Would you recommend us?
Yes, we would definitely recommend you.

BECCARIA SRL (Italy)

Purchase Manager
Sig. Paolo Massano

1. What was the problem?
Our existing magnetic system did not remove iron from the mill feeders at a satisfactory rate.

2. What product did you purchase?
We purchased the Neodymium or ferrite sticks with a 32mm diameter and a 200mm length.

3. What result did you get?
We achieved a significant improvement in the removal rate when compared with the previous system.

4. Would you recommend us?
Yes, I would recommend you.

CIMES SRL (Italy)

Purchase Manager
Sig.ra Stefania Manelli

1. What was the problem?
Compartment in enamel filters.

2. What product did you purchase?
We purchased a magnetic bar with a 32 diameter and 70 mm length.

3. What result did you get?
We obtained good results..

4. Would you recommend us?
Yes, I would recommend you.



Magnetense is a world class producer of affordable and high quality magnetic systems.

Established in Italy in 2000 to meet the growing demand for reliable and robust magnetic systems, Magnetense today is a world leader in the efficient design, build and distribution of state-of-the-art magnets, magnetic systems and consultancy services.

Products provided by Magnetence include ferrite/neodymium magnets; manufacturing; and production of magnetic separators such as drums, rolls, plates, overbands, pipings, filters, rods, bars and textile rods.

Magnetense is a world class producer of affordable and high quality magnetic systems.

Established in Italy in 2000 to meet the growing demand for reliable and robust magnetic systems, Magnetense today is a world leader in the efficient design, build and distribution of state-of-the-art magnets, magnetic systems and consultancy services.

Products provided by Magnetence include ferrite/neodymium magnets; manufacturing; and production of magnetic separators such as drums, rolls, plates, overbands, pipings, filters, rods, bars and textile rods.

 

OUR MAGNETIC SEPARATION SYSTEMS

 

DISCOVER OUR "WHIMS"

    • Can treat fine grain materials

 

    • High intensity magnetic separation

 

    • Can removes iron contaminants

 

WHIMS – Wet High Intensity Magnetic Separator

The WHIMS separator is a magnetic separation machine used in wet separation processes to treat fine grain materials which are smaller than 1.2mm or 200 mesh. These fine grain materials include red mine hematite, limonite, manganese ore, and ilmenite. The WHIMS is also used to treat magnetic minerals including quartz, feldspar, nepheline ore, and kaolin. This system removes iron contaminants to concentrate the treated minerals.

 

DISCOVER OUR DRUM MAGNET

    • “BL2” Assembly system

 

    • More than 10000 Gauss

 

    • Excellent wear resistance

 

“BALANCE 2” DRUM MAGNET

The Balance 2 Drum Magnet features a maximum 10,000 Gauss magnetic power: among the most powerful available on the market This drum achieves an excellent wear resistance which is due to Magnetense’s unique “BL2” balancing system. The BL2 is designed to be easily assembled and tested. 


DISCOVER OUR DRUM MAGNET

“DM1-DP” MAGNETIC SORTER

Our machine DM1 is constructed for one magnetic separation passage.
It is used to separate powders and granular raw materials. 


Discover our Magnetic Rods

    • Single section structure

 

    • Very high grade neodymium

 

    • Up to 14.000 Gauss

 

“RO” & “FLY” MAGNETIC RODS

The RO and FLY magnetic rods are newly “reinvented” rods that have been specifically designed and built by the team at Magnetense. The RO models have a magnetic power of between 6,500 and 12,000 Gauss and the FLY model achieves a maximum power of 14,000 Gauss. The RO and FLY rods are made from high grade neodymium with single section mechanical structures and no moving parts. All rods have exceptional wear resistance which is more than double industry standard and which contributes to long-lasting efficiency.

Discover our Magnetic Rods

    • Single section structure

 

    • Very high grade neodymium

 

    • Up to 14.000 Gauss

 

“FM.B” ROD FLOW

Continuous flow magnetic ROD separation system.

Discover our Magnetic Rods

    • Single section structure

 

    • Very high grade neodymium

 

    • Up to 14.000 Gauss

 

ROD GRIDE

Magnetic grids composed by magnetic RODS to be installed on hopper, vibrating channels with dropping down material, etc.

Discover our Overbands

    • Specific combination of Ferrite + Neodymium

 

    • 10 % lighter than a common overband

 

    • Up to 5507 Gauss

 

Overband “Shark” and “O.va” models

The Overband Shark and Ova magnetic belts have been uniquely designed to include a combination of ferrite and neodymium magnets. Older generation conveyor belts were generally only fitted with ferrite magnets. This new belt design enables producers to reach more than 5507 Gauss along with a 10 per cent lighter structure when compared to other industry-standard overbelts.

Discover our filters

    • Paramagnetic mineral separations

 

    • Up to 20.000 Gauss

 

    • Advanced technology

 

HMF Electromagnetic filters

The HMF electromagnetic filters are used in wet process separation of para-magnetic minerals found in quartz, feldspar,silicates, calcium carbonate and kaolin. The flow-rates are engineered in accordance with customer requirements. 

  • 1500 Gauss; viscosity 500 max + 50 micron ferromagnetic;
  • 2500 Gauss; viscosity 500 max – 50 micron iron;
  • 5000 Gauss; viscosity 1000 max;
  • 10/20.000 Gauss; viscosity 1000 max;

Discover our Dry Separators

    • De-iron sand materials

 

    • De-iron paramagnetic minerals

 

    • Remove small iron particles

 

MAG Dry magnetic separators

The MAG Dry Magnetic Separators include the 1.10/15 and the MAG 3.10/15. Both machines have been designed and manufactured to de-iron a range of sand materials. This includes paramagnetic minerals such as hematite, biotite, ilmenite which are easily captured by Tiger Pulley’s powerful magnets.
The MAG 1.10/15 and the MAG 3.10/15 magnetic separators are specifically calibrated to remove fine iron particle sizes ranging from 0.1 to 1.8 mm.

 

Discover our Pipe Magnets

    • FLOW surface treatment

 

    • Optimal wear resistence

 

    • UP to 12.007 Gauss

 

GRAVITY FEED PIPE MAGNETS (“PI.va”), PNEUMATIC PIPE MAGNETS (“PI.vc”) AND ELECTRIC PIPE (“PI.ve”)

The Gravity Feed, Pneumatic Pipe and Electric Pipe magnets comprise a specialist mechanical structure that guarantees higher than industry standard wear resistance. The structure is made from high grade neodymium which allows users to achieve 20% per cent more power than our older generation pipe magnets.

Discover our Pipe Magnets

    • Optimal Wear Resistence

 

    • Up to 12.310 Gauss

 

    • Advanced technology

 

“Tiger” MAGNETIC PULLEYS

The Tiger Magnetic Pulleys have a diameter of 300mm and a working height of 1500 mm which gives these pulleys a much higher capacity than lower height and diameter machines. These features are combined with an exceptional magnetic power of 12,310+ Gauss that is in contact with the surface and which allows the magnetic rollers to practically catch any magnetic particle or paramagnetic mineral.

Discover our Pulleys

    • Double cross pole system

 

    • “Track” Assembly system

 

    • Strong magnetic power

 

“ROL” MAGNETIC PULLEYS

The ROL Magnetic Pulley is manufactured with double cross poles which helps the system to reach much higher magnetic power than standard industry separators. The ROL is fixed with Magnetense’s ‘Track’ fixing system which guarantees close to unlimited efficiency and resistance.

Discover our Plates

    • Improved surface treatment

 

    • Separation improvement of 15 %

 

    • Magnetic shielding (PLV2)

 

“PLV1” MAGNETIC PLATES (Milling Industry)

The PLV1 Magnetic Plates add an entire new dimension to plate design and use. The aesthetically pleasing PLV1 has exceptional wear resistance and separation efficiency of between 15 and 20 per cent more than our older generation systems. The PLV1 is also equipped with magnetic shielding to help mitigate workplace accidents.

Discover our Plates

    • Improved surface treatment

 

    • Separation improvement of 15 %

 

    • Magnetic shielding (PLV2)

 

PLV2 MAGNETIC PLATES (Mining Industry)

The PLV2 Magnetic Plates add an entire new dimension to plate design and use. The aesthetically pleasing PLV2 has exceptional wear resistance and separation efficiency of between 15 and 20 per cent more than our older generation systems. The PLV2 is also equipped with magnetic shielding to help mitigate workplace accidents.

Discover our Bars

    • 25 % more power 

 

    • Separation improvement

 

    • Advanced technology

 

“BATEX” MAGNETIC TEXTILE BARS

Our new Batex Magnetic Textile Bars achieve 25 per cent more magnetic field power than our older separation systems. This result was achieved following constant tests aimed at improving the performance of the magnetic system. The New Batex bar also achieves a better separation of iron, even with the same magnetic field.

 

WHY TALK WITH US?

 

Magnetense is a world class producer of affordable and high quality magnetic systems.

Established in Italy in 2000 to meet the growing demand for reliable and robust magnetic systems, Magnetense today is a world leader in the efficient design, build and distribution of state-of-the-art magnets, magnetic systems and consultancy services.

Products provided by Magnetence include ferrite/neodymium magnets; manufacturing; and production of magnetic separators such as drums, rolls, plates, overbands, pipings, filters, rods, bars and textile rods.

Magnetense team of engineers are responsible for the entire process including research, design, manufacturinge and global distribution of all products and services. By controlling the entire process operating costs are reduced to the minimum so products are sold to end users competitive price.

According to market research, Magnetense magnets are amongst the most powerful ad efficient.

Magnetense is at the forefront of efficient R&D thanks to their team of dedicated engineers.

Unfortunately there are many magnetic systems manufacturers that promise unreal results eventually not achievable: by conducting a magnetic field measurement created by their systems their claims can be debunked.

In some cases magnetic system manufacturers chose to demonstrate their magnetic performances based on calculations in a closed circuit or through the incorrect use of an instrument; by testing their system any false claim can be debunked.

Magnetic performances based on calculations in a closed circuit or through the incorrect use of an instrument Are often claimed by magnetic system manufactured, but, physics is not made of fairy tales their claims can be easily exposed.

Customers choosing Magnetense products are reassured that guaranteed performances are real and documented; this makes us different because in a magnetic system power is the most important factor.

Power is our brand. Our magnetic systems can boast exceptional and measurable performances.

Contact Us  

Contact us to find out how Magnetense can help you overcoming system and productivity challenges. We offer complimentary video, telephone and chat conversations to help you clarifying your needs in order to present you with the most cost-efficient solutions.

  • Telephone: +39 015 95 55 439 
  • Email: complete the contact sheet and we shall respond to you

Our customers say:

COSTRUZIONI NAZZARENO (Italy)

Project Manager
Mr. Giuseppe Zuccon

1. Our drum jacket was wearing too quickly and we also wanted a magnetic separated that would remove small ferrous parts during the production process..

2. What product did you purchase?
Ferrite magnetic drum.

3. What result did you get?
We achieved the …. removal distance related the test is 170mm which is good. We also noticed the quality of drum is excellent..

4. Would you recommend us?
Yes, we would recommend you.

AUTEFA SOLUTIONS

Manager Head of Technical Department
Mr. Valter Garbi


1. We had no specific problems; we just needed to reduce our maintenance and supply costs.

2. What product did you purchase?
Magnetic rod for our chargers.

3. What result did you get?
We conducted a comparative test on our previous and new magnetic separators and found the Magnatense product has far greater magnetic separation efficiency.

4. Would you recommend us?
Yes, we would recommend you.

CEPI SPA (Italy)

Purchase Manager
Ing. Luca Ceccarelli


1. What product did you purchase?
Neodymium rods.

2. What result did you get?
We found the magnetic performance in our machine significantly improved once we installed your rods. We were able to develop 13,500 Gauss in contact with the pipe and 14,250 on the outside.

3. Would you recommend us?
Yes, we would recommend you because your solution offers outstanding magnetic performance compared to other available systems.

GRESPAN IMPIANTI TECNOLOGICI SRL (Italy)

Technical Manager
Mr. Luca Durante

1. What product did you purchase?
We purchased magnetic plates with the neodymium magnet which we installed on a batch feeder for our hammer mill.

2. What was the problem?
We needed to remove metal parts that could go into the mill.

3. What result did you get?
We successfully removed all unwanted metallic parts.

4. Would you recommend us?
Yes, we would recommend you as suppliers of magnetic systems.

MOLITECNICA SUD SNC (Italy)

Engineering Departure
Mr. Vito Lomorno

1. What was the problem?
We were using a system where we couldn't separate the iron from unwanted parts.

2. What product did you purchase?
Magnetic pulleys and neodymium rings.

3. What result did you get?
We achieved a substantial increment in magnetic separation and an improved customer satisfaction rate from our own customers.

4. Would you recommend us?
Yes, we would recommend you for your technical expertise and customer service.

FALCONI ENGINEERING CM SRL (Italy)

Technical Manager
Mr. Giovanni Bianchi

1. What was the problem?
We could not prevent ferrous parts from accidentally entering the hammer mill.

2. What product did you purchase?
Ferritic magnetic plate.

3. What result did you get?
The magnetic plate we purchased has prevented all ferrous objects from entering the upper part of the mill.

4. Would you recommend us?
Yes, without any doubt we would recommend you and your product.

GIORDANO COSTRUZIONI MECCANICHE (Italy)

Chief Executive
Sig. Giordano Luca

1. What was the problem?
Intercepting iron particles flowing in a pipe used to pneumatically load flour from cisterns to silos.

2. What product did you purchase?
Pressurised magnetic piping.

3. What result did you get?
The pneumatically loaded flour is free from ferrous particles and it is now safe to move to the next process steps. The machinery is protected from ferrous contaminants.

4. Would you recommend us?
Yes, we would definitely recommend you.

BECCARIA SRL (Italy)

Purchase Manager
Sig. Paolo Massano

1. What was the problem?
Our existing magnetic system did not remove iron from the mill feeders at a satisfactory rate.

2. What product did you purchase?
We purchased the Neodymium or ferrite sticks with a 32mm diameter and a 200mm length.

3. What result did you get?
We achieved a significant improvement in the removal rate when compared with the previous system.

4. Would you recommend us?
Yes, I would recommend you.

CIMES SRL (Italy)

Purchase Manager
Sig.ra Stefania Manelli

1. What was the problem?
Compartment in enamel filters.

2. What product did you purchase?
We purchased a magnetic bar with a 32 diameter and 70 mm length.

3. What result did you get?
We obtained good results..

4. Would you recommend us?
Yes, I would recommend you.

This post is also available in: Italian