NEW GENERATION MAGNETIC SEPARATION

FOR MILLING AND GRAIN SECTOR

Operating in the milling and grain sector, we build the most powerful magnetic systems for magnetic separation: up to 25 % more efficient than a common magnetic system

Magnetic efficiency up to 25 % higher than common magnetic systems (compared to the machines of 22 former suppliers of our customers)
New generation engineering: going beyond the limits of old-generation magnetic systems, we keep your plant secure.
Thanks to more solid structures (up to 1,5 times) our systems have a more than double wear resistance at a lower weight.

In this page you can  find more in-depth information about each one of our magnetic separation systems for milling sector.

To sum up: we build the most powerful and efficient magnets on the market and we use them in our magnetic systems.

Magnetense also offers a consultancy service for the purchase of our systems and machines for milling and agri-food sector.

Our magnetic grids, made by single section magnetic bars are designed to prevent liquids, dust and bacteria infiltration.

Our machines and magnetic systems also comply with atex requirements for zone 21 and 22.

Our magnetic separation systems

DRUM MAGNETS

With a maximum power of 10,000 Gauss, our drum magnets can achieve the highest performance available on the market today.


Magnetic power depends on the customer’s goal: we always recommend you to pay attention not to purchase under- or over-dimensioned iron removers compared to your needs.


The performance we offer is real and demonstrable (calculated by the bare gaussmeter probe in contact with the surface of the drum magnets).


Our “Balance 2” models are also equipped with a balancing system that we called “BL”, now it’s available in its second version (BL2).
This particular system (protected by copyright) allows you to assemble and test the product in half the time.

Work can be carried out by a single worker, without any risk to his person and to the product.


Another fundamental aspect of “Balance 2” concerns the solidity of the components (especially the covering).


In fact, drum magnets currently on the market are often subject to deterioration in certain specific areas (i.e. fixing points of the cover) we reinforced using a unique fixing system.

MAGNETIC RODS AND MAGNETIC GRIDS

We reinvented the concept of magnetic bar itself.

Our “Ro” models (da 6.500 a 12.000 Gauss) and “Fly” models (up to 14.000 Gauss: between the most powerful magnetic candles available on the market) are constructed using high grade Neodymium and they have a single section mechanical structure without hidden moving parts.

What are the advantages for you?

Wear resistance more than doubled and long-lasting efficiency. 


Some companies offer magnetic rods designed and built using hidden moving parts:


1. punchings;

2. weldings;

3. closing caps in the heads.


Punchings and weldings can lead to some operating problems: unsolderings, rod breakups, unbalanced operation, change in operating efficiency and plant downtime.


Closing caps can lead to serious hygienic problems due to raw material sedimentation in the conjunctions and, in some cases, could lead to breakage or explosion of the rod itself.


Magnetense offers only single section rods, without punchings, weldings or heads closing caps, ensuring maximum durability and efficiency.

PIPE MAGNETS

Thanks to a specific surface treatment, our pipe magnets mechanical structure guarantees a significantly higher than the standard wear resistance.

Using high grade neodymium allows us to achieve a 20% higher than the older generation pipe magnetic power.

The magnetic performances we offer (up to 12,000 Gauss using a specific neodymium type) are real and demonstrable (calculated with the bare probe of the gaussmeter in contact with the surface of the magnetic pipe’s core).

Mechanical structures have been designed to provide exceptional wear resistance with a 1,5 times greater casing thickness. (on average).


To ensure additional wear resistance, we use a special surface treatment called “Flow” which guarantees exceptional material flow.

It avoids sedimentation, separation process slowing down and scratches or damages to the structure.

MAGNETIC PLATES

Thanks to the surface treatment we give to our plates, we can assure a significant step forward from the wear resistance point of view (as well as from the aesthetic point of view).

But the most important feature of our plates is certainly the separation efficiency (on average 15%-20% higher than the old systems). 

Our “PLV1” are equipped with a magnetic shielding which avoid workplace accidents.

This model was built specifically for applications installed on: industrial chutes; “section change ”hoppers ; pipes;

PL.V1 version can reach different magnetic intensities from 1,200 to 2,500 gauss on contact as a result of the used application process.

APPLICATION SECTORS

USAGE PATTERNS FOR MAGNETIC PLATES

Contact Us  

Contact us to find out how Magnetense can help you solve system and productivity challenges. We offer complimentary video, telephone and chat conversations to help you clarify your needs so we can offer cost-efficient solutions.

  • Telephone: +39 015 95 55 439 
  • Email: complete the contact sheet and we shall respond to you

This post is also available in: Italian