{"id":3435,"date":"2019-05-15T10:45:30","date_gmt":"2019-05-15T08:45:30","guid":{"rendered":"https:\/\/magnetense.com\/separazione-magnetica-per-il-settore-molitorio\/"},"modified":"2022-10-17T11:40:23","modified_gmt":"2022-10-17T09:40:23","slug":"magnetic-separation-for-milling-industry","status":"publish","type":"page","link":"https:\/\/magnetense.com\/en\/magnetic-separation-for-milling-industry\/","title":{"rendered":"Magnetic separation for milling sector"},"content":{"rendered":"

[vc_row full_width=”stretch_row_content” content_placement=”middle” css=”.vc_custom_1557306847737{margin-bottom: -32px !important;background-color: #212121 !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}”][vc_column][vc_custom_heading text=”NEW GENERATION MAGNETIC SEPARATION” font_container=”tag:h2|font_size:50|text_align:center|color:%23ffffff” google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal”][vc_custom_heading text=”FOR MILLING AND GRAIN SECTOR” font_container=”tag:h2|font_size:50|text_align:center|color:%23ffd400″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css=”.vc_custom_1606745607880{padding-bottom: 40px !important;}”][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content”][vc_column][vc_custom_heading text=”Operating in the milling and grain sector, we build powerful magnetic systems for magnetic separation.” font_container=”tag:h2|font_size:40|text_align:center|color:%231e73be” google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css=”.vc_custom_1607341668381{padding-top: 60px !important;padding-bottom: 60px !important;background-color: #e2e2e2 !important;}”][vc_row_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1554456212057{padding-right: 0px !important;padding-left: 250px !important;}”][vc_single_image image=”1291″ img_size=”medium” alignment=”center”][vc_column_text]<\/p>\n

High Magnetic efficiency<\/h5>\n

[\/vc_column_text][\/vc_column_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1554456238236{padding-right: 125px !important;padding-left: 125px !important;}”][vc_single_image image=”1294″ img_size=”medium” alignment=”center”][vc_column_text]<\/p>\n

New generation engineering: going beyond the limits of old-generation magnetic systems, we keep your plant secure.<\/h5>\n

[\/vc_column_text][\/vc_column_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1554456368825{padding-right: 250px !important;}”][vc_single_image image=”1300″ img_size=”medium” alignment=”center”][vc_column_text]<\/p>\n

Solid structures<\/h5>\n

[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content” css=”.vc_custom_1557306086506{background-color: #1e1e1e !important;}”][vc_column width=”1\/2″][vc_single_image image=”2485″ img_size=”full” alignment=”center”][\/vc_column][vc_column width=”1\/2″][vc_column_text] In this page you will <\/b>\u00a0find more in-depth information about our magnetic separation systems for milling sector.
\n<\/span><\/span><\/span><\/p>\n

\"\"<\/span> Magnetense also offers a consultancy service for the purchase of magnetic systems and machines for milling and agri-food sector. <\/span><\/span><\/span><\/p>\n

Our magnetic grids, made from single section magnetic bars are designed to prevent liquids, dust and bacteria infiltration. <\/span><\/span><\/span><\/p>\n

Our machines and magnetic systems also comply with ATEX requirements for zone 21 and 22. <\/span><\/span><\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content” css=”.vc_custom_1557306597979{background-color: #e8e8e8 !important;}”][vc_column][vc_custom_heading text=”Our magnetic separation systems” font_container=”tag:h2|font_size:70|text_align:center|color:%23a32622″ google_fonts=”font_family:Roboto%20Condensed%3A300%2C300italic%2Cregular%2Citalic%2C700%2C700italic|font_style:700%20bold%20regular%3A700%3Anormal”][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content” content_placement=”middle” css=”.vc_custom_1557306878389{background-color: #1e1e1e !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}”][vc_column][vc_column_text]<\/p>\n

DRUM MAGNETS<\/span><\/span><\/strong><\/h2>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content”][vc_column width=”1\/2″][vc_column_text] With a maximum power of 10,000 Gauss<\/strong>, our drum magnets can achieve the highest performance available on the market today.\u2028<\/span><\/span><\/span><\/p>\n

Magnetic power depends on the customer’s goal: we always recommend you to pay attention not to purchase under- or over-dimensioned iron removers compared to your needs.<\/span><\/span><\/span><\/p>\n

\u2028The performance we offer is real and demonstrable (calculated by the bare gaussmeter probe in contact with the surface of the drum magnets).\u2028<\/span><\/span><\/span><\/p>\n

Our “Balance 2”<\/strong> models are also equipped with a balancing system that we called “BL”, now it’s available in its second version (BL2)<\/strong>.\u2028This particular system (protected by copyright) allows you to assemble and test the product in half the time. <\/span><\/span><\/span>[\/vc_column_text][\/vc_column][vc_column width=”1\/2″][vc_hoverbox image=”1487″ primary_title=”” hover_title=”DISCOVER OUR DRUM MAGNET” el_width=”70″ hover_btn_title=”DISCOVER OUR DRUM MAGNET” hover_btn_color=”danger” hover_add_button=”true” hover_btn_link=”url:https%3A%2F%2Fmagnetense.com%2Fen%2Fdrum-magnets%2F|title:Magnetic%20Drum”]<\/p>\n

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    • “BL2” Assembly system
      \n<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

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        • More than 10000 Gauss
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            • Excellent wear resistance<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

               [\/vc_hoverbox][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content”][vc_column][vc_column_text]Work can be carried out by a single worker, without any risk to his person and to the product. <\/span><\/span><\/span><\/p>\n

              \u2028Another fundamental aspect of “Balance 2” concerns the solidity of the components (especially the covering).\u2028<\/strong><\/span><\/span><\/span><\/p>\n

              In fact, drum magnets currently on the market are often subject to deterioration in certain specific areas (i.e. fixing points of the cover) we reinforced using a unique fixing system. <\/span><\/span><\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content” content_placement=”middle” css=”.vc_custom_1557306901976{background-color: #1e1e1e !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}”][vc_column][vc_column_text]<\/p>\n

              MAGNETIC RODS AND MAGNETIC GRIDS <\/span><\/span><\/span><\/strong><\/h2>\n

              [\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content”][vc_column width=”1\/2″][vc_column_text] We reinvented the concept of magnetic bar itself.<\/span><\/span><\/span><\/p>\n

              Our \u201cRo\u201d models (da 6.500 a 12.000 Gauss) and \u201cFly\u201d models (up to 14.000 Gauss: between the most powerful magnetic candles available on the market)<\/strong> are constructed using high grade Neodymium and they have a single section mechanical structure without hidden moving parts.<\/span><\/span><\/span><\/p>\n

              What are the advantages for you? <\/span><\/span><\/span><\/p>\n

              Wear resistance more than doubled and long-lasting efficiency. \u2028<\/span><\/span><\/span><\/p>\n

              Some companies offer magnetic rods designed and built using hidden moving parts:<\/span><\/span><\/span><\/strong>[\/vc_column_text][\/vc_column][vc_column width=”1\/2″][vc_hoverbox image=”1490″ primary_title=”” hover_title=”DISCOVER OUR RODS” el_width=”70″ hover_btn_title=”DISCOVER OUR RODS” hover_btn_color=”danger” hover_add_button=”true” hover_btn_link=”url:https%3A%2F%2Fmagnetense.com%2Fen%2Fmagneti-rod%2F|title:Magnetic%20Drum”]<\/p>\n

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                • Single section structure<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

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                    • Very high grade neodymium
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                        • Up to 14.000 Gauss<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

                           [\/vc_hoverbox][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content”][vc_column][vc_column_text]1. punchings;<\/span><\/span><\/span><\/p>\n

                          2. weldings;<\/span><\/span><\/span><\/p>\n

                          3. closing caps in the heads.\u2028<\/span><\/span><\/span><\/p>\n


                          \nPunchings and weldings<\/strong> can lead to some operating problems: unsolderings, rod breakups, unbalanced operation, change in operating efficiency and plant downtime.\u2028<\/span><\/span><\/span><\/p>\n

                          Closing caps<\/strong> can lead to serious hygienic problems due to raw material sedimentation in the conjunctions and, in some cases, could lead to breakage or explosion of the rod itself.\u2028<\/span><\/span><\/span><\/p>\n

                          Magnetense offers only single section rods, without punchings, weldings or heads closing caps,<\/strong> ensuring maximum durability and efficiency. <\/span><\/span><\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=”yes”][vc_column width=”1\/2″][vc_single_image image=”3585″ img_size=”500×500″ onclick=”zoom”][\/vc_column][vc_column width=”1\/2″][vc_single_image image=”3587″ img_size=”full” onclick=”zoom”][\/vc_column][\/vc_row][vc_row equal_height=”yes”][vc_column width=”1\/3″][vc_single_image image=”2845″ img_size=”full” onclick=”zoom”][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”2848″ img_size=”full” onclick=”zoom”][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”1399″ img_size=”full” style=”vc_box_rounded” onclick=”zoom”][\/vc_column][\/vc_row][vc_row][vc_column][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content” content_placement=”middle” css=”.vc_custom_1557306944006{background-color: #1e1e1e !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}”][vc_column][vc_column_text]<\/p>\n

                          PIPE MAGNETS <\/span><\/span><\/span><\/strong><\/h2>\n

                          [\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content”][vc_column width=”1\/2″][vc_column_text] Thanks to a specific surface treatment, our pipe magnets mechanical structure guarantees a significantly higher than the standard wear resistance.<\/span><\/span><\/span><\/p>\n

                          Using high grade neodymium allows us to achieve a 20% higher<\/strong> than the older generation pipe magnetic power.<\/span><\/span><\/span><\/p>\n

                          The magnetic performances we offer (up to 12,000 Gauss<\/strong> using a specific neodymium type) are real and demonstrable (calculated with the bare probe of the gaussmeter in contact with the surface of the magnetic pipe’s core).<\/span><\/span><\/span><\/p>\n

                          Mechanical structures have been designed to provide exceptional wear resistance with a 1,5 times greater casing thickness<\/strong>. (on average). <\/span><\/span><\/span>[\/vc_column_text][\/vc_column][vc_column width=”1\/2″][vc_hoverbox image=”1498″ primary_title=”” hover_title=”DISCOVER OUR PIPE MAGNETS” el_width=”70″ hover_btn_title=”DISCOVER OURPIPE MAGNETS” hover_btn_color=”danger” hover_add_button=”true” hover_btn_link=”url:https%3A%2F%2Fmagnetense.com%2Fen%2Fpipe-magnets%2F|title:Magnetic%20Drum”]<\/p>\n

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                            • FLOW surface treatment<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

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                                • Optimal wear resistence
                                  \n<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

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                                    • UP to 12.007 Gauss<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

                                       [\/vc_hoverbox][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content”][vc_column][vc_column_text]\u2028To ensure additional wear resistance, we use a special surface treatment called “Flow”<\/strong> which guarantees exceptional material flow. <\/span><\/span><\/span><\/p>\n

                                      It avoids sedimentation, separation process slowing down and scratches or damages to the structure. <\/span><\/span><\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=”yes”][vc_column width=”1\/3″][vc_single_image image=”3581″ img_size=”full” onclick=”zoom”][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”3583″ img_size=”full” onclick=”zoom”][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”2858″ img_size=”full” style=”vc_box_rounded” onclick=”zoom”][\/vc_column][\/vc_row][vc_row equal_height=”yes”][vc_column width=”1\/3″][vc_single_image image=”2867″ img_size=”full” onclick=”zoom”][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”3787″ img_size=”full” onclick=”zoom”][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”2870″ img_size=”full” style=”vc_box_rounded” onclick=”zoom”][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content”][vc_column][vc_column_text]<\/p>\n

                                      Gravity feed magnetic pipe to separate Fe from granules raw material.<\/strong>
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                                      [\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=”1\/2″][vc_single_image image=”4529″ img_size=”full”][\/vc_column][vc_column width=”1\/2″][vc_single_image image=”4525″ img_size=”full”][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content” content_placement=”middle” css=”.vc_custom_1558689396185{background-color: #1e1e1e !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_id=”piastre-magnetiche”][vc_column][vc_column_text]<\/p>\n

                                      MAGNETIC PLATES <\/span><\/span><\/span><\/strong><\/h2>\n

                                      [\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content”][vc_column width=”1\/2″][vc_column_text] Our plates surface treatment achieve a significant step forward in terms of wear resistance and from an aesthetic point of view. <\/span><\/span><\/span><\/p>\n

                                      The most important feature of our plates is certainly the separation efficiency which is on average 15%-20% higher<\/strong> than our old systems).\u00a0<\/span><\/span><\/span><\/p>\n

                                      Our \u201cPLV1\u201d are also equipped with a magnetic shielding <\/strong> to prevent workplace accidents.. <\/span><\/span><\/span><\/p>\n

                                      This model was specifically designed for applications installed on: industrial chutes; \u201csection change \u201dhoppers ; pipes; <\/span><\/span><\/span><\/p>\n

                                      PL.V1 version can achieve different magnetic intensities from 1,200 to 2,500 gauss on contact<\/strong> as a result of the used application process. <\/span><\/span><\/span>[\/vc_column_text][\/vc_column][vc_column width=”1\/2″][vc_hoverbox image=”3075″ primary_title=”” hover_title=”DISCOVER OUR MAGNETIC PLATES” el_width=”70″]<\/p>\n

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                                        • Improved surface treatment<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

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                                            • Separation improvement of 15 %
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                                                • Magnetic shielding<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

                                                   [\/vc_hoverbox][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n

                                                  APPLICATION SECTORS<\/span><\/span><\/strong><\/h2>\n

                                                  [\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=”yes”][vc_column width=”1\/3″][vc_single_image image=”3808″ img_size=”full” onclick=”zoom”][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”3810″ img_size=”full” onclick=”zoom”][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”3812″ img_size=”full” onclick=”zoom”][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n

                                                  USAGE PATTERNS FOR\u00a0MAGNETIC PLATES<\/span><\/span><\/strong><\/h2>\n

                                                  [\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content” equal_height=”yes”][vc_column width=”1\/2″][vc_single_image image=”3794″ img_size=”full”][\/vc_column][vc_column width=”1\/2″][vc_single_image image=”3796″ img_size=”full”][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content” equal_height=”yes”][vc_column width=”1\/2″][vc_single_image image=”3798″ img_size=”full”][\/vc_column][vc_column width=”1\/2″][vc_single_image image=”3800″ img_size=”full”][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=”4192″ img_size=”large” alignment=”center”][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content” equal_height=”yes” content_placement=”middle” css=”.vc_custom_1554459204626{background-color: #3f3f3f !important;}”][vc_column width=”2\/3″ css=”.vc_custom_1547060658525{background-color: #1e73be !important;border-radius: 1px !important;}”][vc_column_text]<\/p>\n

                                                  Contact Us \u00a0<\/span><\/strong><\/span><\/h3>\n

                                                  Contact us to find out how Magnetense can help you overcoming system and productivity challenges. We offer complimentary video, telephone and chat conversations to help you clarifying your needs in order to present you with the most cost-efficient solutions. <\/span><\/span><\/p>\n